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- Owner’s instruction and operation manual
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- Owner’s instruction and operation manual (49 pages)
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- Contents
- Table of Contents
- Troubleshooting
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Table of Contents
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Installation Checklist
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Customer Service
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Commissioning Checklist
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Installation
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Door Handle Installation
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Installation Options
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Floor Protection
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Outside Air Supply
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Venting Requirements
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Maximum Venting Distance
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Vent Termination Clearances
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Pellet Vent Installation
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Pellet Vent Termination
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Through the Wall Installation
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Through the Roof/Ceiling Installation
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Proper Fuel
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Optimal Operation
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Interior Chambers
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Maintenance
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Spring Shutdown
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Maintenance Schedule
See AlsoKing 5502M Remote Thermostat -
How to Order Repair Parts
-
Troubleshooting Guide
-
Wiring Diagram
-
Repair Parts
-
Service Record
-
Service Provider
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Owner's Instruction and Operation Manual
BY UNITED STATES STOVE C
Model Number:
KP5522
Report Number: F22-782
Certified to ASTM E1509-2022
and CAN/ULC S627:2023
Mobile Home / Transportable
Building Approved
* All Pictures In This Manual Are For Illustrative Purposes Only. Actual Product May Vary.
Save These Instructions In A Safe Place For Future Reference.
SAFETY NOTICE: If this heater is not properly installed, a house fire may result. For
your safety, follow the installation instructions. Never use make-shift compromises
during the installation of this heater. Contact local building or fire officials about
permits, restrictions and installation requirements in your area. NEVER OPERATE
THIS PRODUCT WHILE UNATTENDED.
CAUTION! Please read this entire manual before you install or use your new room
heater. Failure to follow instructions may result in property damage, bodily injury, or
even death. Improper Installation Will Void Your Warranty!
U.S. Environmental Protection Agency
Certified to comply with 2020 particulate
emissions standards.
THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE.
© 2023 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380
O
-
R
CALIFORNIA PROPOSITION 65 WARNING:
This product can expose you to chemicals including carbon
monoxide, which is known to the State of California to cause
cancer, birth defects, and/or other reproductive harm. For
more information, go to
853930C-4205M
www.P65warnings.ca.gov
Ph. 800-750-2723
Table ofContents
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Table of Contents
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Summary of Contents for United States Stove KING KP5522
- Page 1 State of California to cause cancer, birth defects, and/or other reproductive harm. For emissions standards. more information, go to www.P65warnings.ca.gov THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE. © 2023 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380 Ph. 800-750-2723...
- Page 2 Your pellet stove has been safety tested and listed to ASTM E1509-12 (2017) and CAN/ULC S627:2023. This manual describes the installation and operation of the King KP5522 pellet stove. This heater meets the 2020 U.S. Environmental Protection Agency’s emission limits for wood-heaters sold after May 15, 2020. Under specific EPA test conditions burning wood pellet fuel this heater has been shown to deliver heat at a rate of 13,640 to 32,591 Btu/hr.
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Page 3: Installation Checklist
Declaration of Completion: As the qualified person responsible for the work described above, I confirm that the appliance as associated work has been installed as per manufacturer’s instructions and following any applicable building and installation codes. Signed: ______________________________________ Print Name: __________________________________Date: ______________ Home Owner: RETAIN THIS INFORMATION FOR FUTURE REFERENCE © 2023 United States Stove Company... -
Page 4: Installation
There will be two wire harnesses, as shown. 4. Secure the control panel to the top of the stove with two sheet metal screws. 2. Unpack the top mount controls and ensure that the wiring harness shown is attached securely. © 2023 United States Stove Company... -
Page 5: Door Handle Installation
2. Next slide the wood handle onto the door handle rod. 3. Slide the other provided washer onto the door handle rod. 4. Screw the provided nut onto the end of the door handle rod to secure everything in place. © 2023 United States Stove Company... -
Page 6: Installation Options
AND CAN BE HAZARDOUS TO YOUR HEALTH IF Freestanding Unit - supported by pedestal/legs and NOT PROPERLY VENTED. placed on a non-combustible floor surface in compliance with clearance requirements for a freestanding stove installation. © 2023 United States Stove Company... -
Page 7: Floor Protection
(69FAK) which is necessary for a mobile home/ approved by a regulatory authority. transportable building. You can purchase the 69FAK through your heater dealer. Installation instructions are supplied with the air intake kit. © 2023 United States Stove Company... -
Page 8: Venting Requirements
90-degree elbows, or two 45-degree and one 90-degree • Vent must be 3 or 4-inch “PL” Vent and must extend elbow, etc.) to maintain adequate draft. a minimum or 36” (914 mm) above the roof line of © 2023 United States Stove Company... -
Page 9: Vent Termination Clearances
Do not terminate the vent in an enclosed or semi-enclosed area, such as; carport, garage, attic, crawl space, under a G. Minimum 2-foot (0.61m) clearance below eves or sun deck or porch, narrow walkway, or any other location overhang. © 2023 United States Stove Company... - Page 10 HORIZONTAL EXHAUST VENT INSTALLATION Locate your pellet stove in a location which meets the requirements of this manual, but in an area where it does not interfere with the house framing, wiring, etc. © 2023 United States Stove Company...
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Page 11: Through The Wall Installation
3ft (0.91m) to get above the having jurisdiction before you have a qualified snowdrift line. This same installation can be used if your installer proceed with this installation. heater is below ground level by simply adding the clean- © 2023 United States Stove Company... - Page 12 2. Install the wall thimble as specified by the manufacturer (wall thimble sold separately) Ceiling Support 3. Install venting. Support Bracket 3” to 6” Pipe Adapter TO STOVE 3” PL Vent Clean Out Tee © 2023 United States Stove Company...
- Page 13 • The levels of heat output will incrementally change on • When room temperature drops below desired set-point the bar graph starting from heat range “1” to heat range the stove will ramp back up until it reaches the desired “5”. temperature. © 2023 United States Stove Company...
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Page 14: Proper Fuel
Your pellet stove is designed to burn premium hardwood WHILE THE STOVE IS PLUGGED IN. pellets that comply with the Pellet Fuels Institute (PFI) standard (minimum of 40 lbs density per cubic ft, 1/4” to © 2023 United States Stove Company... -
Page 15: Optimal Operation
If the stove shuts down push the “On/Off” button to re-start your stove. The stove will have to fully shut down and turn off before you will be able to restart the stove. © 2023 United States Stove Company... - Page 16 • DO NOT OVERFILL HOPPER. your stove. On other units the thermodisc has no reset button and will reset itself once the stove has cooled. The manufacturer recommends that you call your dealer if © 2023 United States Stove Company...
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Page 17: Interior Chambers
Over time ash or dust may accumulate on the blades of the circulation & exhaust fans. The fans should be inspected, periodically, and if any accumulation is present vacuumed clean as the ash or dust can impede © 2023 United States Stove Company... -
Page 18: Maintenance
CO. the top as well as from the bottom. The creosote should be removed with a brush specifically designed for the © 2023 United States Stove Company... -
Page 19: Spring Shutdown
Gaskets Inspected 5. Re-install the retainer and eight nuts and rope gasket Glass Wiped Cleaned using high-temperature silicone to adhere the gasket Hopper (end of Empty & to the door. season) Vacuumed © 2023 United States Stove Company... -
Page 20: How To Order Repair Parts
(18 in) beyond the appliance on any side equipped with a door, and at least 200 mm (8 in) beyond the appliance on DO NOT INSTALL IN AN ALCOVE other sides, shall be protected by a continuous, durable, DO NOT INSTALL IN ANY FIREPLACE © 2023 United States Stove Company... -
Page 21: Troubleshooting Guide
If the other items check out OK, replace the high limit switch. ATTENTION: THIS WOOD HEATER NEEDS PERIODIC INSPECTION AND REPAIR FOR PROPER OPERATION. IT IS AGAINST FEDERAL REGULATIONS TO OPERATE THIS WOOD HEATER IN A MANNER INCONSISTENT WITH OPERATING INSTRUCTIONS IN THIS MANUAL. © 2023 United States Stove Company... - Page 22 If you hear a click, the air switch is working. BE CAREFUL TOO MUCH VACUUM CAN DAMAGE THE AIR SWITCH. © 2023 United States Stove Company...
- Page 23 The control board is not sending power to the POF There should be a 5-volt (approximately) current going to the thermodisc or other auger system components. POF thermodisc after the stove has been on for 10 minutes. © 2023 United States Stove Company...
- Page 24 If the sensor is not unplugged then turned on the sensor is damaged or has a short. If the sensor is damaged or has a short it will need to be replaced. © 2023 United States Stove Company...
- Page 25 Circuit board malfunction. board is fine. If there is NOT power being sent to the blower when it shuts off during operation, then you have a bad control board. © 2023 United States Stove Company...
- Page 26 If there is not a full current going to the auger motor when the fuel feed light is on, you have a bad control board. © 2023 United States Stove Company...
- Page 27 Bad Pellets. (Applies to GLASS “SOOT’S” UP AT A You might also want to try a brand that is made from a different VERY FAST RATE Only) type of wood (softwood vs. hardwood). Different woods have different characteristics when being burned. © 2023 United States Stove Company...
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Page 28: Wiring Diagram
WIRING DIAGRAM BY UNITED STATES STOVE C Ensure the wires are connected to the bottom two prongs of the hopper switch as shown. CORRECT WRONG © 2023 United States Stove Company... -
Page 29: Repair Parts
Door Handle Kit 88118 Ignitor Flange Gasket IN ORDER TO MAINTAIN WARRANTY, COMPONENTS MUST BE REPLACED USING USSC PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM USSC. USE OF THIRD PARTY COMPONENTS WILL VOID THE WARRANTY. © 2023 United States Stove Company... -
Page 30: Service Record
Engineer Name: ____________________________________ Engineer Name: ____________________________________ License No.: ________________________________________ License No.: ________________________________________ Company: __________________________________________ Company: __________________________________________ Telephone No.: _____________________________________ Telephone No.: _____________________________________ Stove Inspected: Chimney Swept: Stove Inspected: Chimney Swept: Items Replaced: ____________________________________ Items Replaced: ____________________________________ © 2023 United States Stove Company...
